Production
Manufacturing: moulding, tooling and decoration under one roof
The structural decision behind this company is simple — moulding and decoration happen on the same site. That is why fit, tolerance and finish can be owned end to end instead of coordinated between suppliers.
The order path
Each step produces something you can check before the next one commits money.
Brief & feasibility
Format, capacity, decoration and volume reviewed for manufacturability.
Quotation
Material, tooling, decoration and lead time stated in writing.
Tooling
New tool built and debugged; existing tools checked against current dimensions.
First-article approval
Physical samples signed off on colour, texture, fit and decoration.
Production
Moulding, decoration and assembly against the approved specification.
Delivery
Packed to your ship format with the agreed documentation.
Moulding and tooling
- Tooling developed in-house. Not bought in per job, which is why repeat orders land consistently and why we can modify an existing tool rather than re-cut it.
- Customer tooling is customer property. Tracked, tagged and not produced for anyone else. Ownership is written into the tooling agreement.
- Pilot runs on production tooling. What you approve is the same tool that runs the production order — no soft-tool or hand-finished substitution.
- Controlled clean areas for skin-contact parts. The cleanliness class of the area your part runs in is stated in the quotation, not assumed.
Decoration and assembly
- Eight decoration processes in-house. UV vacuum metallizing, spray, silk-screen, hot stamping, laser engraving, pad printing, 3D printing and assembly — see the decoration page for what each is for.
- Decorating on the moulded part. Coating and print behaviour over a radius differs from a flat wall; doing it on site means we adjust for that rather than discovering it after a supplier ships back.
- Assembly to pack-ready. Components can be assembled so you receive parts ready to fill, not a bag of loose pieces.
Manufacturing questions
Do you develop your own moulds?
Yes. Mould tooling is developed and maintained in-house. For a customer-specific tool we produce it for that customer only; it is not resold or duplicated for a third party, and confidentiality terms can be signed before detail is shared.
Is moulding in-house or subcontracted?
In-house. Keeping moulding under the same roof as decoration is what allows us to own fit and tolerance across the whole part rather than reconciling two suppliers' work.
Which injection moulding machines do you run?
We run Japanese- and Chinese-machine injection moulding equipment appropriate to cosmetic component dimensions. Rather than publish a machine count that changes with capacity, we confirm the specific machine and tooling for your part in the quotation.
What is your dust-free moulding standard?
Cosmetic components that go next to skin are moulded in a controlled clean workshop. We confirm the class of the area your part runs in when we quote it.
Can you handle assembly?
Yes. Assembly is one of our in-house secondary processes, so you can receive pack-ready components rather than loose moulded and decorated parts to assemble yourself.
How do you protect tooling against loss or damage?
Customer tooling is tagged and tracked as customer property, and a tooling inventory is maintained. Insurance terms and ownership confirmation are stated in the tooling agreement.
Can you scale from pilot to production?
Yes. Pilot batches run on the same tooling intended for production, so what you approve is what you receive at volume — not a separate soft tool or hand-finished sample.
Do you run capacity planning against our forecast?
Yes. Against an agreed forecast we can plan material and machine time. The forecast is guidance for planning, not a firm order commitment — we state that explicitly in the agreement rather than leaving it ambiguous.